I have just bought the ArduPilot Mega 2560 Full Kit... plus the Triple Axis Magnetometer HMC5883L. I should have it built over the weekend.. then i'm off to a my mates machine shop, and i'll make the splitter plate for the lower frame onto which i am going to fit the Ardupilot. the magnetometer i'll put on the tail as suggested. I am going to use my X-cell Razor 600E. For those that dont know its around the 50 size nitro heli.

Do i need to buy any other sensors i.e. the Sonar... i can fly a helicopter all day long but this is my first time flying one with stabilisation so any tips would be gratefully appreciated.

If this works well then i am going to try and use it on my x-cell gasser. i can get up to 20 minute flights with this. But i think for the time being a battery 600 is the way to go.

i'll post some pictures when i have it all together.

 

 

Setup Instructions

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Hi Guy's :-) Add 1 to the team. I knew this was a long term project when I signed on.

I have available a 600efl (flybarless), 250 flybarred, and 250 flybarless, a pair of APM 2.0's (one mounted and flying in the 600, the other on the desk currently). I also have on the way once shipping a APM 2.5, ArduIM V3, and a full array of sensors plus the Ublox GPS.

I get a few hours each evening and some time each weekend for flying.

I can mount my second APM 2.0 to my 600 just to capture data if that is what you are looking for at this time?

So you have your 600 flying?  Can you show your mounting, and which code are you running?  Which heli?  Did you do any radical balancing procedures?

I've just purchase an electronic scale, 500g, 0.01g resolution, so I can try and balance my blades better.

Yup, been burning off packs just in stabilize mode.
It's an Align 600efl with a Neu 1915 motor, Phoenix ICE HV80A, 12S 2650mah nano-tech 45/90C packs, TH9X (standard software), Align BEC with 5V regulator.

I have set the blade tracking but never balanced anything.

The APM 2.0 is running 2.7.1 software and mounted about 6 inches back on the tail boom. I have wired it on 2 foot of HDMI cable to test different locations.

I'll get a few pictures of the layout tonight.

Very interesting, you have it running on 2.7.1.  So how well does it fly?

Previously, my flybarred 600 flew like a giant Blade CX.  Totally stable, predictable, easy to fly.  Do you still have that?  Or do you feel like you have to chase it around a bit?

I'll throw up a video if I can isolate one that illustrates the stability, for me I would say it is very stable, though I do seem to have a high frequency oscillation that is present in windy conditions that is absent in the calm.

P.s. I have no vibration isolation in place, the APM is mounted to Velcro and foam cut to the radius of the tail boom to help retain level.

Just a tip about tuning PIDS. When  you tune one super tight (Values near the point of oscillation in a neutral environment) adding load, mass, or outside influence can cause the oscillation requiring you to lower the PID values.

Keys about the values to remember

P is gain, in it's purest form. This value is what you always adjust first (raise it) until you get oscillation and then back off a little bit

I is additive to P but works in the time domain. The longer the sensed position does not equal target position, this value adds to P. Thus, pure P tuning may require a backoff setting when I is tuned because I adds forcing a high value of P to reach oscillation.

That last thing you touch is D and only after extensive testing of I an P. It can remain at a lower value in most cases.

Again, be cause the over all response is rather slow, P and I are the largest factors here.

 

PID's for the tail are VERY low, I'm teetering between oscillations and a mushy tail. I strongly believe it is due to the fact that the MPU-6050 is some 10 inches off the center of gravity causing amplified yaw signals combined with lateral acceleration. Like putting a standard HH gyro out on the tail boom next to the tail rotor :-)

The current location was ONLY to get the magnometer away from the monster inrunner I'm using. On Tuesday I will have my 2.5 with external sensors, so I'll move the MPU as close to the CG as possible and mount the mag,optical flow, sonar, and Lea-6 accordingly... Should make a good difference for PID tuning.

Ok, that makes good sense and would explain the behavior. You basicaly have a mechanical gain adding to any of the software gains, and thus even with good tuning, may be dificult to control.

Only good pic I've got on my phone is the HDMI routing to the bottom of the APM, I think the wall-o-servo wires around the inboard GPS is partially to blame for the poor reception issues. After the mod the GPS works significantly better.
http://i217.photobucket.com/albums/cc187/DrKnow65/8ac3be02.jpg

Nice work!!

Thank you, it was sketchy as the insulation retracts significantly when heated, the shields like to fray (insulated with sections of yellow servo wire), and I had to be very careful not to create a ground loop in the system. It all worked out well in the end :-)

My issues with the APM are mostly with Loiter and getting the hover spot on.
Loiter seems to make the heli drift backwards tail down even if I set the hover (auto trim) intentionally nose down.

Some more photo's of the mounting. Video is all on the wife's phone, will get that up later.

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