Control Diagram finished 4/28/11

I know these servos are cheap but have some pretty good reviews, I hope they can handle well.  The reason I chose to use 8 mini servos as apposed to the recommended 4 mini and 2 standard is to try to make space.  How you wonder?  Well being able to eliminate the linkage cables in the plane I plan to build an access panel under the plane so I cam mount electronics near the CG, I also hope to make access there to make some kind of removable wing brackets for easier transport.  One major complaint of the MQ-9 is lack of space, however I plan to make scale missiles to house batteries under the wings and open up the fuse lodge, by doing all this I will probably not know what to do with all the extra space!  The super brain esc should be great for data logging. 

 



I purchased my PROJET MQ-9 Reaper from NitroPlanes.com for around $166 shipped. Very Nice looking Plane. Recieved on 4/18/11 in great shape, well packaged.

For the TX/RX I plan to use a Turnigy 9x from hobby king. (Ordered 4/18/11, cost $53.79, it was perfect timing to get it while it was in stock, only lasted a few hours online.)



I plan to install a programmer to add new firm wire updates.
I will get a Pocket AVR Programmer. You can find out some good info here on Hacking the Turnigy 9x by Chris Anderson.

Those interested SmartieParts offers a Turnigy programmer that is solderless and includes a backlight screen. They even offer various colors.

I Plan to use er9x as my firm wire since it has ArduPilot Binaries all ready to download and install and tweek. They even have a tutorial download on VTail mixing.

Naturally I plan to order the Ardupilot Mega kit from the store, and in another build phase in the future the APM Telemetry kit.

For the motor: (Ordered 4/18/11 from Hobbyking.com, cost $23.53)


Specs - from HobbyKing.com
Model: TR50-45
Input Voltage : 8~22V (3~5S Li-po)
Kv : 890 rpm/V within 10%
Dimentions : 50mm X 45mm
Shaft diameter : 8mm
Weight : 260g
Recommended model weight : 900~1500g
Power equivalent : .36,2stroke
Stator Dimentions: 40x10mm
Speed Controller Required: 60A+
Estimated Power: 700W +

One customer commented that they got 12x6 APC E 54.90A 15.12v 830W 10290rpm 2989g ef 77 % on a 4S lipo. I plan to use 3S for mine but at least I know that if I need more power I can change to a 4S. My total estimated weight on my entire build is somewhere between 7.5-8.5lbs. Most people seem to recommend 100w per lb. but since this is a gentle flyer running it less than that should be fine but I estimate I need to keep around at least 76-85w per lb.

Many customers gave this motor good praises which is why I decided to try it out.

For the power cells I plan to use (4x) Turnigy 2200mAh 3S 20C Lipo Pack I plan to use all 4 for motor for 8800mAh or use one for other electronics. I plan to use various model rocket parts to build 4 scale Hellfire missiles which I plan to house the 4 batteries. This will free up a lot of space in the fuse lodge for the electronics. Plus make it a little easier to balance the plane, I will also make pods to hold two per side and do my best to make it look like the real deal.

Spec. from HobbyKing.com, ordered 4/18/09 on sale for $8.49 each!
Minimum Capacity: 2200mAh (True 100% Capacity)
Configuration: 3S1P / 11.1v / 3Cell
Constant Discharge: 20C
Peak Discharge (10sec): 30C
Pack Weight: 185g
Pack Size: 103 x 33 x 24mm
Charge Plug: JST-XH
Discharge Plug: XT60

If this proves to be too much weight I will drop down to two batteries. 4 will add 740g not counting with what I come up with for the missiles.

Also ordered on 4/19/11 from hobbyking is a T3 Blade EP Propeller 12x8 / 305x204mm for $3.33 and Aluminum Prop Spinner 58mm / 2.25inch diameter for $6.24.

Still not sure what to do for the servo's. Have some ideas but still researching.

Still a long way down the road but my beginning plans for a ground station will include an old Dual Core PC board I have with a 10-15" LCD built into a suitcase ran off lipo batteries. Still researching this but a ground station is probably close to a year away at this point.

Other plans are to come up with a pan/tilt setup for the camera ball, I plan to make my own probably using a dome from a mini security camera dome. I hope to use a Zoom camera for this but due to budget limitations I will probably just use a 600tvl Sony HAD CCD. I have a StealthCam Epic HD 720p video camera with a wide angle lense I plan to hack and use for FPV video out the front of the fuse lodge. It has a SD card built in and also will output live video. I plan to use a video switcher which I will change between cameras in Autopilot. Hobbyking has some decent looking packages for CCD cameras with transmitter that I will probably go with they also have a cheap Pan/Tilt rig that just needs servos.

I am also researching the idea to use a Pan/Tilt/Zoom network camera with Ethernet ran to external transmitter, it may also be possible to hook it up to the ArduPilot with an adapter and use this for telemetry. Still have a lot of research here, but so far this idea is rather expensive and I am having a hard time finding a setup that will transmit enough data at a decent distance that is light weight.

 

Now before anyone posts, I will admit that through my research most say that this is not the best platform for a lot of weight or electronics.  I plan on looking into adding some extra strength to the wings and as long as I keep the airspeed up this plane should handle well. With wide gentle turns it should be fine, I have no delusions of pulling high G turns barrel rolls or other acrobatic maneuvers. From my limited research on the real MQ-9 it is not a particularly slow flying aircraft.  It was designed more for range and endurance.  Im sure that if the engine cut out on it, it will still fall at steep rate.  However I can confirm my theory.

 

Some great info for those of you working on this plane or thinking about it:

 

These videos are done by NightFlyyer, they were also used by NitroPlanes on the site, they are great videos.  This guy has definitly forgotten more abour RC than I will ever learn.  He has a lot of knowledge and a lot of great videos on youtube something like 470!!!  Worth checking a lot of them out.

 

Big Remote Control MQ-9 Reaper Predator Drone Aircraft w/ Bigger Mo...

MQ-9 Reaper 98" 4-Ch Brushless RC UAV Predator/Drone Aircraft * Bui...

Big Remote Control MQ-9 Reaper Predator Drone Aircraft w/ Bigger Mo...

MQ-9 Reaper UAV Drone. Comprehensive Review & Maiden Flight wit...

MQ-9 Reaper UAV Drone Part 2. FLYING ONLY!

 

Here is a nice flight video on nitroplane's site:

UAV MQ-9 Reaper 2500mm Military R/C Drone by ProJet

 

Great build video's on Youtube:

By glazier808

 

98" MQ-9 Reaper Pt. 1

98" MQ-9 Reaper Pt. 2

98" MQ-9 Reaper Pt. 3

98" MQ-9 Reaper Pt. 4

98" MQ-9 Reaper Pt. 5

98" MQ-9 Reaper Pt. 6

98" MQ-9 Reaper Pt. 7

98" MQ-9 Reaper Pt. 8

98" MQ-9 Reaper Pt. 9

98" MQ-9 Reaper Pt. 10

98" MQ-9 Reaper Pt. 11

98" MQ-9 Reaper Pt. 12

98" MQ-9 Reaper Pt. 13

98" MQ-9 Reaper Light Test Pt. 1

98" MQ-9 Reaper Light Test Pt. 2

Glazier808 did a great job, his MQ-9 looks amazing and I will definitly use some of his ideas/techniques. Especially the lights.

 

Some other videos found on you tube for Nitroplane's Projet MQ-9

The Drone has flown

RC Reaper Camera Turret

 

The following are by MrReaperKeeper - sadly his plan crashed.

Fwrd avionics bay.3gp

MQ-9 Maiden Crash 6-5-10.AVI

MTS Ball set up.3gp

 

Here are some forum postings online on builds of the MQ-9

ProJet MQ-9 Build (Tips/Tricks) (RCGroups.com)

 

Here is a build going on here at DIYDrones

Wohooo! My MQ9 has arrived! - By Ersin Acar

 

There is some more info out there if you have something I dont let me know and I will add it, if I find more I will add it.

 

I hope to start my build very soon just need a few more small things, I plan to post video's and photos of the progress so stay tuned.  This is a long term project for me, 6-12 months before it gets in the air.  It will take that much time for me to get all the parts and money ect, and build, research, program, play math wizard, ect.  and if you just read this whole post and havent bought a MQ-9 you should, you clearly want one, lmao....

 

Update 4/24/2011

S

Views: 45684

Tags: 98", MQ-9, Nitroplanes, Projet, Reaper

Comment by Brian A. on July 21, 2012 at 4:01pm
Hello Zach, just wondering how you got on with your project. My is coming up good. Still lonesome soldering on the wiring. I intend to mount my batteries on the wings... two, one on each wing and use them alternately to get max flight times. I'll have I serve controlled change over switch so I can use one battery till it runs totally out then change and complete my mission before returning to base.
Cast wait to see how long it can keep me up in the air.
Comment by Zachariah L Hanson on July 23, 2012 at 5:23pm

Hey Brian, honestly this project halted before I got started, after extensive research and my own lack of stick experience for a fiberglass plane, I decided to to build a quadcopter, but with many other obligations and other hobbies this is also in somewhat of a holding pattern, I hope to have a quadcopter build sometime next summer.  If Anyone wants to buy a MQ-9 let me know, mine is still untouched in the box..

Comment by Dan Klink on July 24, 2012 at 6:58pm
Zach, How much are you asking for it with shipment to Indianapolis. If you want to take it off line - dfklink at gmail dot com
Comment by Brian A. on July 25, 2012 at 2:11am

Aww cmon Zach, youve done too much work to let it slip like that. You may be new to this building stuff but your thorough attention to detail and research skills tells me you've got what it takes. I learnt a lot from you that helped me with mine. 

Sure this project needs a lot of modifications to get a decent plane from it, but nothing is insurmountable. I can assure you that it is easier to build this than a quad any day. 

Comment by Brian A. on August 31, 2012 at 1:06am

Hi Zach, nice to see you have picked up speed. I am done with mine for now, but as you know one will always come bace to see what can be done better. You can see photos of my build here.

Comment by Alex Villamarin on October 2, 2012 at 12:08pm

Already ordered airframe and servos, I have also been playing with my arduino and software so far, but I am  still working on which motor i should use for best performance (without sacrifying fly time much),  any suggestions?

Comment by ECODRONES on November 27, 2012 at 8:38am

Hi Zachariah,

How is going this project? This unit is REV2, form Nitroplanes? Im planning build one. Do you recomend it?

Thanks a lot.

Cheers!

Comment by Zachariah L Hanson on January 19, 2013 at 7:19pm

Wow I missed a lot of comments on here...lol...I need to pay more attention on DiyDrones...Well I hope that the info I posted has helped any one...Looking at the photos and other builds out there I still love the look of this plane...still beautiful...Like I said a few months ago I moved into a quadcopter, things are progressing rather fast now, Ive got a lot of stuff done.  I have a site going on it if anyone is interested.  I am working on some wiring digrams and other media and it will be more extensive then what I did here. My Quadcopter Site  Im using a Flyduino and Multiwii for now I may move into APM for it in the future but my goal was to keep is as cheap as I can.

Comment by Dan Klink on May 19, 2013 at 6:53pm

Yeah, he sold it to me. I am making slow progress.  I have assembled it and taxied it down the street.  I am learning how to set up APM 2.5 that I plan to use in it.  I also need to get some more flying experience before I take this bird to the air.  It is slow going right now with my other RC projects (hexacopter, USS Hawaii model, USS Reagan model) also vying for my hobby time.  Slowly but surely.  See this link for a pic   http://diydrones.com/photo/reaper-1

Comment by Dan Smithson on May 19, 2013 at 8:10pm
I have the same plane with the idea of using the APM...would be interested in your progress and steps taken..

Dan

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