
Cobbled together 90 mm fan with 250 Watt Turnigy L2210-1650 Bell Style Motor (250w) seeing if I can get decent efficiency from a small fan turning slower.
On 14.8 Volts its pushing almost 500 Grams, not so bad thrust mapping is as follows.
100 Grams 1.9 A 27.6 Watts
156 Grams 3.0 A 42.9 Watts
197 Grams 3.9 A 55.1 Watts
257 Grams 5.5 A 76.0 Watts
296 Grams 6.7 A 90.9 Watts
340 Grams 7.9 A 105.5 Watts
432 Grams 10.7 A 138.1 Watts
492 Grams 12.5 A 155.7 Watts
The data in a spread sheet
The tests were run on two 7.4V 1300mAh Turnigy 20C Lipo's in series, I figure the motor will survive full throttle bursts on 4C and its 10 Amps short of the max, 100 Watts below its spec.
Its surprising as the same motor with a 8 X 6 prop pulled 23.3 Amps on a 3C yielding 520 Grams of thrust at 232.3 Watts.
Weighs around 150 grams.
Need a plane for it should be pretty ugly with such a big fan
Foam and Coroplast SPAD for the EDF Jet
A mass of 500 or 750 grams give a wing loading's of 13 oz/ft² and 19 oz/ft² respectively
Wing area 1.3855 ft²
Dihedral 5º
Kf2 A symmetric trapezoidal wings and tail plane
My Xbee based controller with appropriate RX software for the Jet
The wings are braced with bamboo skewers cheap as. I will chamfer the top leading edges as that's what most people seem to do.
I am advised that the elevators will need lots of authority so I will fashion quite large ones :)

So... just to summarize, you got 492 grams thrust at 155 watts with the fan on 4S, and the same motor achieved 520 grams at 232 watts on 3S with a prop? Well that's looking not so bad for the fan, but I wonder if the prop test wasn't optimized?
Comment by Nick Goodey on November 13, 2012 at 11:47am That's correct
Seems odd to me the scales are working correctly btw. The 8X6 prop did develop a flutter at high rpm but i'm still surprised myself. I retested the fan after final assembly same result, 476 with out the inlet lip and 507 with it with a freshly charged pair of 2 cell 1300mAh in series.

You should try running the prop again with just a 2-cell. Obviously this will run much slower, but I think it will be more efficient. The fact that you were getting flutter tells me you were overdriving that prop. I think this is the case often. It would be interesting to test that motor again on 3S with a 10" prop. Something like that.
Comment by Nick Goodey on November 13, 2012 at 1:38pm You are quite correct a 10 X 3.8 was pretty good nearly 700 Grams at 22A 202 Watts.
The 8 X 6 was recommended by HK for the L2210-1650
That said it is a pitchy wee fan a bit of a torque monster I suspect
698 / 202.5 = 3.446 for the 10 X 3.8
492 / 155.7 = 3.1599 for the 90 mm 5 Blade fan
So 8 % less efficient turning electrical power into thrust for the fan much less than I expected. I will do an RPM measurement for the fan also
Comment by Nick Goodey on November 13, 2012 at 1:46pm What do you think about a thrust tube aft for the jet?
My feeling is it will drag on the high speed from from the fan as a boundary layer builds up inside the tube and causes blockage

Ah, well, that makes sense. So a prop is still more efficient, all is right with the world. ;) Also, I just notice the kV on that motor is also fairly high. You might find that if there is a lower kV in the same size motor, it would be even more efficient with a prop.
I agree with you, I can't see how a thrust tube would make the fan any better.
If this is an airplane application, you might find that at high speeds the fan gains efficiency while the prop loses efficiency. There's probably a cross-over point somewhere, just don't know how high it would be.
Comment by Nick Goodey on November 13, 2012 at 2:13pm
Comment by Nick Goodey on November 13, 2012 at 2:16pm I wonder what happens with no close running fan housing it must interact quite significantly with the blade tips, I have heard that the blade tip clearance with the housing is vital to EDF performance.
May be worth and experiment see how a naked fan performs
Comment by Nick Goodey on November 15, 2012 at 12:08pm
Comment by Nick Goodey on November 15, 2012 at 12:09pm Where should I set the CG on a design like this?
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