Keeping things toasty in the stratosphere

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Anyone out there involved in High Altitude Ballooning (HAB) operations might be interested in the space-grade Polyimide Thermofoil flexible heater rig we're using to keep our Vulture 2 spaceplane's rocket motor toasty at altitude.

The propellant doesn't much like the cold, so we need to keep it above -5 degrees C if possible - the minimum guaranteed firing temperature.

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The last snap is the heater sealed onto our Ceasaroni 54mm 3G case with heatshrink, and the no-expense-spared $10 aquarium thermostat is to prevent the heater from melting down at altitude, where its mighty 2.24W output can't dissipate.

While the heater is only capable of raising the casing temperature 5 degs C above ambient on the ground, it's a completely different story in the air, or the lack of it.

A recent test flight confirmed the rig works as expected, and will keep the motor nice and warm. There are full details here.

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Comments

  • Admin

    Whoo,   100k.m  altitude. I am dreaming guys. Wish I was 500k.m near to one of you guys to just watch  such project.

    Gooood luck.  I am in wrong place and  wrong time :(.   I would  be just handy man or water guy to such a project if I was any closer :::(. Thanks for posting,  fire on,   watching  more from you.. Thanks

  • Moderator

    This is such an interesting thread, thanks chaps.

  • Developer

    I know we aren't talking about high enough altitudes here, but what happens with the EKF/DCM solution when gravity is partially missing? I am betting it's one of those "not tested yet" scenarios :)

  • Thanks Monroe. I reciprocate the sentiments and look forward to writing something about the Condor soon.

  • Our airframe is rated to well over Mach 1, according to the designers. That's at altitude, obviously, since it's not a good idea to try that at ground level. It's a strong beast, nonetheless. There are some photos of the unassembled bits and pieces here: http://reg.cx/28zB

  • Admin

    700mph ?!!!  Almost supersonic.   Does  this  airframe  handle  this speed!!?  I  thought  it will disintegrate  <300  mph...

  • Indeed. If they go 700mph, so much the better ;-)
  • Admin

    k,  tnx.     Pretty complex  I   guess,  I can only dream of such project  :-||. More interested in tracker

    Good  luck

  • Admin

    Ok, a noob question.  Since this setup goes up with balloon, what do you need rocket motor for? to come down?!

  • All excellent stuff. We're liaising with Andrew Tridgell on the Pixhawk, and I'd love to get your experience as we move forward. Good to hear your in the Pi club - I'm just about to connect a new dedicated transmitter and GPS board, the "Pi in the Sky". Details soon.

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