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I've been working on a new helicopter platform the last few months. Based on an MSH Protos heli which I chose because it's an extremely light weight platform, weighing in at only ~1200g without battery. It has a full belt drive which I much prefer to gears as it's quieter, lower vibration and more reliable. I've had a few problems with it because the belt drive makes a really awesome Van deGraaf generator... not a good thing on a UAV. But I solved that, and am conducting test flights now.


The flight controller is a modified PX4v1. I replaced the switching regulator with a MIC29300, so that I can run it on 2S direct with the servos. Main motor power is 4S 5000, typically this heli would run on 6S 3300. Using the MSH stretch kit and 465mm Spinblade Asymmetric blades. In otherwise standard form, this heli flew for 17 minutes on an old crusty battery, in -10C temperatures.

I have now added a subframe to hold an extra battery, FPV gear with a camera in the nose, and a vibration damped NADIR camera mount to be used for aerial mapping. The idea is to develop a mapping UAV that is superior to a multirotor, offering a valid alternative to a fixed wing for short to medium range missions. The VTOL capabilities would eliminate all the nastiness of catapults, and controlled-crash landings with onboard cameras in rugged areas.  Even the price is attractive at about $400 for the basic kit with motor and ESC (no servos).

Specifications show the advantage of a heli platform. This machine has an AUW including the batteries and camera of only ~3kg. It is 80m long, and about 15cm wide not including the extended legs, and 30cm high. The blades fold for easy transport, without requiring any lose wires or vibration-prone electrical connectors as a folding multirotor does. It actually looks much bigger on the table than it really is. This seems to be very good compared to multirotors I've seen with the same performance. (payload and duration)

Vibrations are always a problem with helis, but manageable with the right design and construction techniques.

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Arducopter really makes helis worthwhile. You could buy two entire heli systems including a Tx for the price of a single DJI Ace One non-waypoint controller.  Or 7 for the cost of a single Ace One waypoint enabled controller.  I strongly prefer the PX4 controller over the APM and Pixhawk, because it offers 32-bit performance in a small package that is easier to mount in a heli frame.

So does it work? I took it up for it's first photo tests yesterday, and it worked beautifully. Better than 80% photos are usable. It flies for 20 minutes in a hover with old, cold batteries (-5C). I'm hoping for closer to 30 minutes while actually moving (helis are more efficient moving than hovering), in warmer weather with new batteries.  It should have an easy cruising speed of 15 m/s with little or no reduction in flight time.  At 20 minutes, this would offer an 18km range, and 27 if it can do 30 minutes.  If you wanted to do FPV and not mapping, you could configure it with a 3rd battery in place of the SX260 and fly for... 30-45 minutes, and a range of up to 36km.  Top airspeed is still TBD, but probably 20-25 m/s.  

Wind penetration and stability is excellent compared to both multirotors and fixed-wing.  You could do a mapping mission in winds up to 40 km/h with little effect on stability or duration.

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If the success continues, I'm going to consider building a large gasser heli.  This would allow flight times up to 2 hours, or payloads on the order of 10 lbs for 30 minutes.  So you could map large areas, or even perform light duty spraying operations.  I'm thinking about local application of a herbicide for things like Giant Hogweed elimination, that sort of thing. Such a large heli does pose significant danger and should only be used in industrial, agricultural or remote areas.

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  • R_Lefebvre i have been looking for rotor speed sensors but i have not found much. Can you tell me what you had in mind?

    Have you got an idea on how much payload including batteries this heli could lift?

  • @David and @Robert. thank you for your interest. I'll open a thread with full detail on support forum. 

  • Cliff, there's little doubt in my mind that, size for size, multirotors are safer.  There's just more mass in the blades.  But I really like this 500 size.  I find it's "safe enough".  I still wouldn't want to get hit with it, but, you really shouldn't be operating near people with a quad of similar capability anyway.

    I was just about to start building a quad capable of flying 30 minutes for a few different purposes.  Spec would have been a Tarot 650 folding quad frame.  iPower MT4108-580kV motors and 17" CF props.  17" props will still be fairly dangerous.  And the machine still weighs 3kg so you don't want it falling on your head either.

    There's a good thread here:

    http://www.rcgroups.com/forums/showthread.php?t=2025307

    What I realized by playing with the numbers in eCalc, is that my 500 heli already outperforms one of these anyway.  I haven't broken 30 minutes, but I could easily if I tried.  Just take the subframe off and attach 2 batteries. Done.  I already had it flying for 17 minutes in -10C weather and a crap battery, with only a single 5000 mAH battery.  That quad uses 2 8400 mAH batteries to hit 30 minutes.

  • had that problem too , I ditch my 450 cp heli for a 450 multiriotor cause I cant get all the mechanics balance.

    and the funny fact  I ask some of my buddies at the field is most would be comfortable having a multirotor flying nearby than a similar size CP heli .....False sense of safety??

  • Gokay, I believe the problems is that when you switch modes, you have not <armed> the system.

  • Gokay,  You may want to post this on the Arducopter support forum under the firmware version you are using. Be prepared to post your parameter list. Usually plane mode is the way to go IMO.

    Regards

    David Boulanger

  • Hello,

    I have a Trex 550 Clone and APM 2.5 with Radio Turnigy 9X with er9x Firmware.

    I have tried to use APM on my helicopter. But i'm still not success. 

    If I use my radio in Plane mode. Swashplate and tail servos works well in stablize mode but change to other any mode swashplate changes to a negative pitch and locked, don't move, and do not stablization.I can't control swashplate.

    If I try to use my radio on Helicopter mode. I can't control anything and system does not stabilize swashplate.
    I'm doing something wrong? Which is correct radio mode to use? Helicopter or Plane?

    Anyone uses with ER9X ? I need your help. 

    Thank you 

    Gokay.

     

  • Jim:  Yes, the plan for auto-rotation would be to use a rotor speed sensor, and set a descent rate that would achieve a target rotor speed.  Then flare as we approach the ground.  How can we be sure where the ground is?  Well, that's a great question.  Sonar has been used in the past but is difficult to get it right.  

    At the end of the day, even skipping the flair, and having nothing more than a controlled crash would be a major improvement over the blade-stop fall that the autopilot will give us now!

    One day we'll get to the point of having really fantastic auto-rotation with airspeed and a beautiful flare, but might be a while, as long as this project remains a part-time endeavor. ;)

  • Mike, I'm not sure I understand the question?  Arducopter does run on Pixhawk.

    Doug:  I didn't mean to take anything away from the builder.  I just don't like it at all, except for very limited use-cases.  I've actually been looking at building a mini UAV heli intended to push the limits of speed... OK, I'd like to be able to do 40 m/s autonomously for the AVC   :D  Anyway, based on the ALZRC Devil 480 Fast.  It is DFC, but given the intended flight profile, maybe it would be better to have a full rigid head.

    Manufacturing custom rotor blades should not be taken lightly. ;)

  • Oh...tandem rotor?  Saw several of those from the 70's also while going through the archives.

    The same column regarding the electric heli (above) also had a 'training/trimming stand' almost identical to the unit I have linked to by Night Flyer Dave -as seen on YouTube.

    Completely new ideas are rare. Relativity was one of them.

    -=Doug

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