Skywalker Flight #4 - Resounding success...mostly

So my buddy Shad and I headed out to my flying spot to fly the Skywalker.

This time around I used my new roof-top antenna mount, with VTR and Planner PC mounted inside the SUV in the back seat.  I found a mount designed for an iPad which worked to hold the ASUS tablet behind the passenger seat headrest.  Worked perfectly.  I set the VTR on the console between the driver seat and passenger seat with the screen tilted so that I could see the video output.  While I have two video cameras sending video to the transmitter, I haven't yet recieved my video switch, not have I cracked exactly how to activate the switch, so I just hard wired the side looking camera in to see how mounting angle and field of view were.  Besides, the idea is to record the forward view in HD with the Contour camera, right?

Before we left for the field I also finished up my pre-flight checklist.  I have a terrible memory, and have forgotten to complete important steps before flight before (set home) so I wanted to establish a more repeatable procedure.

Once at the site we got all setup, mounted the antennas and pre-flighted.  Of course, my memory being what it is, I forgot to use the checklist.  Well, we used the checklist, but actually just to stabilize the wing of the plane as we calibrated the gyro...  I'm a knucklehead.

During the pre-flight, all was good except that when in FBW-A and STAB modes the lelevator seemed to have very very little control authority.  The servo pitch gain (P) was set to 300. Thats higher than the what others seem to be using, but I doubled it to 600... it was an improvement though still provided less deflection that the other surfaces seemed to have.  I need to look at the control horns and servo arm to see if perhaps I have set it up improperly.

After a brief mis-start Shad launched the plane and started recording with his iPhone.  I remembered this time to start the VTR to capture video from the flight... but although I turned the ContourHD camera on, I entirely forgot to set it to "record".  Crap.

So this time I was able get the plane into the air and gain altitude. I flew for 2-3 minutes, initially on manual then in FBW-A and STAB.  All worked very well, though the wind picked up and I was seeing some effects on the plane.  Once I was confident, I threw the switch to auto and the APM took over.  I was very happy, it flw in a very stable manner.  I had defined a very basic square shaped course.  I'm not sure that I'd say it followed the course, I'm still looking at the log data, having trouble developing an overlay so that I can see it output on google earth.  The telemetry data is showing me history that doesn't strongly suggest the waypoints were followed.  I seem to have lost telemetry at a certain point prior to "landing" as the kml terminates way prior to the "landing".  I'll post those files.

When the plane was at it's furthest point, I got worried that it was wandering off out of control, so I started nudging it home. Things were ok for a bit, then I noticed I was having less influence, it wasn't responding well to the TX.    Then shortly thereafter it started heading in, in a spin.  I gave it full up-elev, but it dropped below bush-tree level and that was it. 

Shad and I identified an azimuth to the plane and hopped into the SUV and drove over the the site - or tried to.   The terrain was too dense with bushes, we tried for 45 minutes or so to get to the site without scratching the hell out of the SUV, but couldn't find it , even after dismounting and seraching on foot.  The telemetry had halted and I didn't trust the indicated last position.  I haven't been able to build a kmz using the logs pulled from the APM, just from the tlogs.  I'm actively working this - any help????

We ended up heading back to the launch site, regained the azimuth to the "landing" site and started walking.  Found the plane just a few minutes later, we had been searching in the right direction, but too far from launch.

The plane was in surprisingly good shape when we found it. I would never have believed it.  I was able to identify the impact point (below). It hit the ground somewhat hard, but was upright, wings level and could not have had more that a 15 degree nose down attitude.

The wooden camera pod was damaged, more from the CountourHD (not recording) being popped from it's mounts and the safety wire shearing through the wooden from.  The telemetry unit looks to be toast.  The high mass of the 900mHz antenna wrenched the RP-SMA connector off the circuit board.  I think it is repairable, but not by me.  I'm seriously considering dropping the whip antenna and picking up a 900mHz cloverleaf antenna from ReadyMadeRC.com.  I've very happy with the 1.3GHz cloverleafe I use for video.I'll give it a shot at resoldering, but I'll have to do the work under a microscope and I think I'll have one shot at it.  That was a shame, of all the parts of this plane, the XBee's have been the most difficult to get.  I finally gave up on 3DR and bought directly from Digikey.  Maybe this is a good excuse to go with the new 3DR radios...

The vertical stab is torn a bit, but thats an easy fix.

Overall, after only 6 minutes of flight I'm still very happy to have another success.  Every time I have flown, even for the shortest flights, I have learned something.  I'm a big believer of lessons learned. 

I still haven't been able to download the video from the VTR, I have no Firewire capability, gotta get an adapter.  When Shad sends me the iPhone vid I'll edit and post.

Here's the YouTube video...

http://youtu.be/X1J39n79lts

Views: 1172

Comment by Stone1295 on May 13, 2012 at 11:31pm

Sorry about the crash, but thanks for the detailed flight analysis.

The plane seems to have full down elevator in your pictures.  Do you think this is part of what caused the crash, or do you think the crash caused the elevator deflection?   I wonder if your elevator servo is stripped?

-Mike

Comment by Carl La France on May 14, 2012 at 1:46am

I can feel your pain . It is always the  the most expensive part that takes a hit . I was wondering how your roof top antenna mount turned out . Excellent story  and Google earth overlay  Did you figure wind correction angles for each of the pattern legs? If not the plane would be always hunting for the way point and be approaching  the way point from down wind  when it got there.  a set compass course would want it to go one way  direction to the way point that was constantly changing with the wind would want it to go another  in effect flying a erratic  semi circle

Comment by Mike Thorlin on May 14, 2012 at 5:25am
Mike,

I attributed the appearance of full elevator to be due to the tear between the vert and horiz stab. Ill fix that this week but your comment reminded me to validate that the servo isnt stripped. It never occurred to me that it would, but being a plastic gear servo its entirely possible, thanks!
Comment by John Stuart on May 14, 2012 at 5:39am

Just a question - did you consider enabling a RTL failsafe and in the event of the mission going awry, just switch off the transmitter to activate RTL?

Comment by Mike Thorlin on May 14, 2012 at 5:43am
Carl,
Thats a good point, it never occurred to me to consider wind effects in planning the mission. After analyzing the tlog further Ive established that only a very short period of autopilt flight was recorded, that is shown by the purple track in the google earth overlay.

For some reason the telemetry link terminated, with just a single data point recorded after that point. I need to figure out why. Perhaps the XBee failed priot to crash simply to to vibe or the steady state torque applied as a result of the slipstream against the antenna. Dont know, but next time I will either package the XBee in a project box or at least strain relieve it with a popsicle stick or similar to take the strain off the pcb/antenna connector.

Another possible contributor is the Turnigy TX. While searching for the plane, I carried the TX and periodically actuated the servos so that I might hear them "whirring", increasing the likelyhood of finding the plane in the brush. I noticed that as I gripped the TX, it would periodically power off if I applied too much pressure to the battery cover. This was repeatable, I could do it at will. I was very nervous during the whole flight, and I imagining I was "white knuckling" the TX. Perhaps I did this, shut the TX down for a moment. One serious failing of the Turnigy X9 is that the RX holds the last received input on loss of signal. If I was applying any control input at the time I squeezed the wrong spot on the Battery cover, the RX would just continue to move that surface, overriding the autopilot until I relaxed and the TX turned back on. Maybe, its thin, but maybe.
Comment by Mike Thorlin on May 14, 2012 at 5:50am
John,
Interesting that you should bring up failsafe as I was typing up my experience with the Turnigy losing power as I handled it. I tried to get fail safe to work, but the receiver based fail safe wont work on tn Turnigy in PPM. I have decided to rework the TX to eliminate any loose wires in the battery compartment, as well as swapping the module for the flysky module I see offered that is a direct swap replacement. With a good fail safe.... thanks.
Comment by John Stuart on May 14, 2012 at 6:13am

Hi Mike, no what I meant was the APM-based failsafe. This is independent of the receiver failsafe, if the APM ceases to receive transmitter input it activates either RTL or 'continue with mission', depending on how you configure it. You could also configure it to do nothing.

Sorry about your crash by the way, hope you get it flying again soon.

Comment by Richard on May 14, 2012 at 6:16am

great write up, It probably isn't a huge help, but i had a plastic servo strip on my skywaker elevator, I now use only Metal gear servos on the elevator.

Comment by Mike Thorlin on May 14, 2012 at 7:34am

John,

My understanding of fail-safe in the APM context is that the APM has to  detect no RX input before failsafe kicks in.  The problem is that the Turnigy RX will continue to send a valid PPM signal to the APM after it has lost TX input.  It just continues to send the last known "good" command.  That command might be nothing (neutral position for all sticks/switches)  or it might be extreme positions (full throt, full up elev, full left ail, full left rud...whatever).  The APM has no way of knowing that the RX is no longer receiving a signal and is just sending what it was last given before signal loss.

Either way, your point was a good one, I'm sending off for a new module with a reliable fail safe.

Comment by Mike Thorlin on May 14, 2012 at 7:35am

Richard,

I'm going to look at metal gear servos on the next build.  The servos in place now are all plastic, but I'd have to split the fuse to get them swapped out.  Next time. Thanks for the advice.

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