1 of 4 ESC getting hot during idle

Greetings All,

I am in the process of assembling a quad using an APM2.0 as the flight controller.  The craft also has a Futaba 7-ch receiver, a Mini-OSD, an EZ-20 Sonar Sensor and a 3DR Radio for telemetry.  The whole system runs on one or two 4S Lipo batteries.  There is a 1.5W Video transmitter and camera, but they are powered by a separate 12V regulator off the raw (14V) battery output.

The 5V loads, APM, RC Rcvr, Mini-OSD, 3DR Radio and Sonar are powered off one of the ESC BEC's.  The ESC's are all Hobbywing 30A with 5V/2A BEC's.  I've measured the current draw on the 5V BEC and it varies between 250mA and 300mA with the quad idle (Disarmed).  After 2-3 minutes in this state, the ESC/BEC that is powering the 5V load becomes nearly too hot to touch.  The other three ESC's are at ambient temperature.

To see if it was just a defective ESC, I switched which ESC/BEC was powering the 5V load.  The heat moved with the load.

My question:  Is it normal for an ESC/BEC with a 5V load of 300mA (and a rated output of 2000mA) to get hot just sitting on the bench?  FYI, this quad seems to fly just fine.  If I hadn't touched the hot ESC during some tweaking, I would not have noticed the anomaly.

Thanks for your help.

Les

 

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  • Moderator
    Yes, it's normal. Beyond the load, many BECs are linear voltage regulators. To step the voltage down, it uses resisters. As such, it is a bit of a heater. Some other ESCs use a switching voltage regulator, and are more efficient/produce less wasted heat.
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