Using 1" masking tape I laid out a strip across the entire straight part of the wing
Marked 40cm from that mark along.
Cut along both marks
Cut along the side of the masking tape.
Cut a diagonal section from the wing (to allow aileron movement)
Using masking tape to template the servo and its throw area (about 1cm longer than just the servo).
Used masking tape to make straight line from box section cut out.
Stuck servo template below masking tape line.
Using scapel I cut out the servo hole and a groove along the masking tape line.
The servo has two tabs so with the servo partially in I marked the foam and cut out little sections for the tabs. It goes in really snug now.
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With the servo extension cable attached I positioned the connector part on the box section insert and pushed to mark it.
I then cut out that area with a scapel
Cut another groove where the wing meets the chassis for the cable to exit (and attach to the chassis
Comments
Thats some cool gear. I'm hoping to develop my skills on the EasyStar then use a larger airframe to really go mental (3D mapping, range finder etc). I've actual built both of those already but not in a UAV friendly package but FEZ mini should help me with that. ArduGlobalHawk here we come :D
Looks like you have done some hefty modifications
http://bordelon.net/img/EZSTAR.JPG