Ardupilot uploading problems

I have my ardupilot installed in my airframe with the expasion board hooked up. Before I installed the ardupilot in my airframe I loaded the code as per instructed by the manual. The upload was succesful so I installed in my airframe with the GPS, pitot and static system, thermopile sensors hooked up. So when i need to now adjust the h. file, I do so and when I turn my transmitter on and then my reciever/ardupilot I load the ardiuno easystar_v22 pde. file and click upload.It starts to upload to the board and it then displays in white letters "binary sketch size". But it just stays like that and the upload wont complete???? Need help!!!

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