Creating an I2C sonar for Arducopter

I've created an I2C digital signal sonar module to avoid the noise problems I have been having with the current analog signal sonar module.

3689417527?profile=original

Why?

Seeing all the problems we are having with noisy sonar data got me thinking

Where does the noise come from? Is it:

  • RF noise from the ESCs affecting the sonar module directly ?
  • RF noise from the ESCs affecting the analog signal line between the sonar and APM?
  • Noise on the DC power supply affecting the Sonar module?
  • Something else?


The current popular solution of remote mounting the sonar has probably eliminated DC power as the primary source of our noise. In other words - if noisy DC power was the ource of the noise problem then no matter where you mount the sonar you would still have the noise. Regardless if DC noise were still an issue Maxbotics has a solution to DC noise in their FAQ.

Personally I've found that remote mounting the sonar module has only partially solved my noise problems. This is probably due to the Sonar power and signal cable passing within 10mm of one of the ESCs near where it plugs in to the APM on my arducopter.


3689417572?profile=original(This photo shows how close my ESC is to the analog port on the IMU Shield)

 

So I wondered if I could get rid of the analog signal path and see how the sonar noise changed. This has led me to put together a I2C sonar module. This communicates digitally between the sonar and APM using the I2C port on the APM IMU shield. It also allows you to use the PWM output from the sonar which Maxbotics recommends as "the most accurate"

 

Hardware

All that is needed is an Arduino, an I2C cable and some software.

3689417394?profile=original

Arduino mini

3689417583?profile=originalDIY Drones GPS Cable

The GPS cable supplies power and connects data lines between the Arduino and APM IMU Shield (you need to cut one end off the cable)

APM IC2 Function Arduino Mini

PIN1 <-----> GND <-----> GND

PIN2 <-----> 5V <-----> VCC

PIN3 <-----> SDA <-----> A4

PIN4 <-----> SCL <-----> A5

 

Three Wires connect the Arduino to the Sonar

Arduino Function Sonar

GND <-----> GND <-----> GND

VCC <-----> 5V <-----> V+

D5 <-----> PWM <-----> PIN2

 

3689417596?profile=originalHere is what it looks like mounted on the sonar - with double sided tape

The sonar is on a standard jdrones sonar mount

Software

The Arduino then needs to be programmed as an I2C slave.

Here is my code Sonar_I2C_Sender_v005.zip

You must use an FTDI cable to program an Arduino Mini

The code continuously reads and stores the sonar distance as a PWM signal from the module.

It responds to any I2C request for data with a two byte integer representing the current sonar range in cm.

Additionally it has the ability to return noise filtered sonar data.

Note the MaxBotix experts strongly recommend a mode or median filter not averaging filter.

Currently the code can be requested to return spike filtered, median or mode filtered data.

 

I have modified the Arducopter code to use this I2C sonar and started testing

Here is my sonar library APM_I2CSonar.zip

If the testing all works OK I'll see if Chris or Jason want to put it in the code repository

 

Results

To put it simply the results so far are great!

Indoor and outdoor tethered tests show no noise and no data problems

3689417606?profile=originalHere is a graph showing Sonar data in red and baro in green.

first segment is with motors running second with motors off

Its too windy to fly here today (in the Aussie vernacular: It's strong enough to blow ya dog off its chain!)

Stay tuned!

 

Andrew

 

E-mail me when people leave their comments –

You need to be a member of diydrones to add comments!

Join diydrones

Comments

  • Hi,

         I read your post on interfacing arducopter with a I2C sonar module. I am trying to interface the srf08 sonar sensor with my APM board. I tried modifying the code and so far after debugging it, I don't get any compile time errors. But I then the APM does not boot up properly... I can't figure out, I read the code again and again, but don't seem to understand how tweaking the sonar part is messing with the entire thing...

    I am actually using the Gnd,SDA,SCL and VCC ports of the magnetometer, and am currently using the arducopter ver 2.3 because of the limitations of my atmega 1260.

    Also, I would like to know are you able to test your sonar via the APM planner, as in does it read out the same values as with an analog sensor? 

    Thanks.

  • Allso have a look at my post about shielding LINK

  • Developer

    Andrew,

         Great detailed analysis and post.

     

    In the "somthing else" category of possible causes, I had thought that the noise could be caused by peripheral sound interference so I bought one of these more expensive weather resistant maxbotix sensors but it has exactly the same issues.

     

  • @jason if you are still chasing it my mode filter code is in the "Sonar_I2C_Sender_v005.zip" in the blog post above. Note, it is important to have it calculate the median if a mode value does not exist

    Andrew

  • Developer

    OK, Mode filter class is coded up and running. I'll include it on the version 2.0.38

    Jason

  • Developer

    I'll remove that filter and replace it with a mode filter, no problem.  Can you post your code?

    I actually only mix the barometer in from 4 to 6 meters. That 1500 you see is a 15m emergency cutoff so a bad sonar doesn't send it to the stratosphere.

    Jason

  • @chris have a read of this post from maxbotics  particularly the bit about filtering.

    Looking through the APM code we appear to be doing an "average filter" on the sonar in RangeFinder.cpp exactly what maxbotics tells us not to do.

    I have swapped this for a Mode filter (same as Pieter recommends above) with good results

    I'm currently looking at the code in update_alt() that does the blending between sonar and barometer as it seems to ignore the sonar maximum range value.

     

  • Yep

    That the same template I used for my mode filter

    Cleans up slightly noisy data well

  • 3D Robotics
    We do all sorts of software filtering already, but have learned that sometimes you just need to stop the noise at its source, in this case by moving it away from the ESCs.
  • Found a nice example of a maxbotix mode filter.

     

    http://myarduinoproject.wordpress.com/2011/06/06/a-mode-filter-for-...

     

    Have applied it to my raw sonar readings and it works great. Could be a nice improvement to APM.

     

This reply was deleted.