Okay, let's outline what I have; What's happening; What I've done to try and fix it --
What I Have:
I have an H-Quad I just built. I installed the APM 2.5+ with the uBlox LEA-6H GPS module. There is no telemetry or other sensors attached at this time. It's connected to an AR6200 Receiver, and four Hobby King Plush 30 Amp ESC's and then to cheapo HK motors. I'm using a JR 9303 DSM2 radio. The Battery is a 3S2200 for now (just for testing and motor spin up). I've downloaded and installed MissionPlanner-1.2.36.msi without issue. The drivers install fine, and it loads fine. My primary rig for this set up is a Windows 7 64-bit machine (Intel i7-2600K with 16GB of RAM, and an Nvidia 670 graphics card...for what it's worth).
Last night I hooked up the APM 2.5+ via USB and was going through the setup of the board. It downloaded and installed the ArduCopter V2.9.1 Quad firmware successfully. I then clicked on Connect (after selecting Com11 -- where the APM 2.5+ was configured), and proceeded to the APM Setup (Plane and Quad) section (button at the bottom of the Firmware page). I went through the Radio Calibration and reversed those channels needing reversing. All good. I click on the assignments for the switches, and as I'm going through the options...it disconnects. Period. Never to reconnect again.
What I've done to try and fix it:
Okay...something is up. So...I power everything down...and power everything up. No good. Doesn't connect (Mission Planner doesn't list COM 11 nor the Arduino anymore in the pull down menu) and Windows no longer has the "Arduino Mega 2560 (COM11)" listed under the device manager. I then go through the a re-install of the Mission Planner software and select "Repair" and reboot. Doesn't fix it. I force delete the "Unknown" USB device and reboot and reconnect. Same problem -- Unknown device. I read on the forums about bad cables...change that. Nope.
Thinking I have a corrupt install, I uninstall the app. Restore a Registry Backup from before the original Install, reboot, re-install, reboot,and re-connect. Nope. Thinking that the drivers may be embedded under the System32 folder, and rather than dig it out manurally....I try another Windows 7 machine. Nope. I try a Windows XP machine. Nope. I try a Mac with Windows 7 on it via BootCamp. Nope. I try a Windows 7 VM under Linux using VirtualBox. Nope. I try Windows 7 under VM Workstation under both Linux and Windows...Nope.
Okay...So at this point, I try to connect the battery to the APM 2.5+ and then hook up the USB cable. Bingo! Now the "Arduino Mega 2560 (COM11)" shows back up under the Device Manager, and is listed under the pull down on the Mission Planner" software. **NOTE TO OTHERS HAVING CONNECTION ISSUES: Try connecting the battery to the APM before connecting to the PC and see if that fixes it."
Okay, so now that I see the controller, I try to go back in and re-load the Quad firmware...I get an error (see screenshot), but here's a handwritten copy of what it said --
Failed to download new firmware: System.IO.IOException: A device attached to the system if not functioning.
at System.IO.Ports.InternalResources.WinIOError(Int32 errorCode, String str)
at System.IO.Ports.SerialStream.EndWrite(IAsyncResult asyncResult)
at System.IO.Ports.SerialStream.Write(Byte array, Int32 offset, Int32 count, Int32 timeout)
at System.IO.Ports.SerialPort.Write(Byte buffer, Int32 offset, Int32 count)
at ArdupilotMega.Arduino.ArduinoDetect.DetectBoard(String port) in C:\Users\hog\Documents\Visual Studio 2010\Projects\ArdupilotMega\ArdupilotMega\Arduino\ArduinoDetect.cs:line 126
at ArdupilotMega.CGSViews.Firmware.update(software temp) in C:\Users\hog\Documents\Visual Studio 2010\Projects\ArdupilotMega\ArdupilotMega\Arduino\CGSViews\Firmware.cs.line 366
Okay...this is a problem.
So...I then try to skip the Firmware download and hit <CONNECT>...I get another error (See screen shot)....but it basically says "Access to the port 'COM11' is denied"....blah blah..and points to a bunch of code lines. Again, see screen shot for more details.
So...now what? I'm out of ideas, and I'm frustrated. I'm about to send this thing back for an RMA, as I have enough headache in my life without this thing adding to it.
Thanks in advance for the help!!