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My Custom Arducopter Frame - Part 2

Here is the laser cut acrylic mocked up...the laser doesn't do well with G10 so I had to find someone that would cut it for me until I build my own router. 

 

Here is the main plate with the carrier boards. I have the vibration mounts(black things) supporting the carrier boards. The APM is mounted on top of the first carrier board with the Xbee on the very top. 

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here is the bottom half of the copter. the battery tray is on the bottom. the battery slides in between the two pieces. 

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and lastly, here are both pieces together. the arms will sit between the two big main plates.

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i have one g10 piece to cut by hand. i'll post more pics when it's done.

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My Custom Arducopter Frame

After a long arduous process of getting my copter up in the air, it finally flies. I was happy with it for a week or so but am now unhappy with the CD Case body/frame that I'm currently sporting. So I decided to design a frame that was perfect for my needs.

 

I did all the work in AutoCAD(sorry about the colors). It's a mashup of my own design and the official Arducopter design, among others.

 

First up I have a Quad & Hexa version. These main plates (as I call them) are the foundation of the frame.

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Next up I have the carrier plate...this gets stacked on top of the main plates and the APM gets mounted to it.You'll notice the similarity of the slots to the official Arducopter design...

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On the bottom of the main plate I have my battery tray.

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Stacked up, it looks like this.

I use all #6-32 screws with varying lengths. I also use vibration isolators for the APM & Camera mount(more on this in another post). To finish it off I'm going to cover it with a 6" Diameter acrylic dome on top.

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The arm grips.

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I have all this mocked up in laser cut acrylic and am trying to find someone to cut out the final pieces in G10. I don't have a CNC router and am trying to cut them freehand, but it's proving to be very difficult. I am planning on building a CNC router at some point, just not yet... More posts to follow with more pictures of the mocked up frame and my freehand attempt of the final version.

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