Flexacopter the making of.

After creating the Arduspyder. We decided to create a real hexa. These are pictures of the making, maiden will be this weekend. Because of the purpose this frame is build for we sadly did not opt for an Arducopter but the frame will take an Ardu, Openpilot CC, Microkopter or any other hexa capable electronics.

 

The baseplate design in Rhinoceros

Unknown-1.png

 

Finding the stupid MK BL-controller holes.

Unknown-3.png

Testfitting the holes

DSCF0024.jpg

 

Testrun upper plate. DSCF0025.jpg

 

Routing the motormounts.

foto.jpg

 

Video

 

Mounted motor. 

PA094314.jpg

PA094336.jpg

PA094347.jpg

 

Proto wiredamper.

PA094353.jpg

 

6 booms & motors

PA104360.jpg

First mockup

PA104367.jpg

 

Wiredamper study.

Wire-Rope-Dampers.jpg

 

Easy on - off connectors tryout.

DSCF0033.jpg

DSCF0038.jpg

DSCF0043.jpg

 

Final wirde dampers.

1.jpg

2.jpg

 

Buildin LED's

PA224436.jpg

 

Batterybox with integrated damper.

dscf0142y-1.jpeg

 

Flexacopter is born.

dscf0143o.jpeg

 

I love red.

PA234455.jpg

 

Mounting the wires.

PA254469.jpg

 

Me.

dscf0175x.jpeg

 

Mario.

dscf0160k.jpeg

 

Nice picture.

PA304478.jpg

 

Up close.

PA304497.jpg

PA304479.jpg

PA304493.jpg

 

The easy on - off's

P1000133.jpg

P1000134.jpgP1000136.jpgP1000138.jpg

 

Assembly.

 

The dampers.

 

What a set.

P1010034.jpg

 

Detail.

P1010019.jpg

 

Green.

P1010015.jpg

 

Testfit.

IMG-0302.jpg

P1010052.jpg

 

If you build a hex you got to do 6 controllers .....

P1010068.jpg

 

The whole MK setup.

P1010096.jpg

 

Even before maiden people believe in our design. MASS PRODUCTION

scaled.php?server=259&filename=pb204554.jpg&res=medium

 

First customer frame ready for shipment.

PB244573.jpg

PB244564.jpg

 

and now?  .....Tomorrow we will complete the Flexacopter build. And if all is ok saturday will be maiden day.

 

 

 

E-mail me when people leave their comments –

You need to be a member of diydrones to add comments!

Join diydrones

Comments

  • Can you also PM me wen you have kit prices please.

  • Indoor test wire dampers.

    https://www.youtube.com/watch?v=AXZhZSEM_FA

  • Keep following this discussion, I'll post it once I have my centre hub design finished.

  • @ mikefedak. Thanx for your comments. Right now i am in the process of finishing the first alpha kits. As we did use some verry expensive and time consuming components im looking into more convenient production methodes and suppliers. I will PM you as soon as i have kit prices.

     

    Pieter Jan 

  • Yes, that ring one is intended to be a universal bracket for mounting motors on the top and bottom, as well as the booms to a centre plate.  But I got sidetracked a bit, since I'm working on a centre hub that automatically mounts all the booms square.  Booms good for adjusting motors angle on the arm.  It allows for fine tuning that a square arm does not afford.  If your square arms are off centre, or your centre plate is a little warped, your motors won't be square.  Also, if you look at the prop configuration page in the wiki, Q8 configuration needs to have a slight angle to the motors, which is not achievable with square arms.

  • Your design, particularly the removable arms and sockets, has me very excited. This would be perfect for going out in the field since I could place the parts in a large box or bag thus leaving my hands free. Will you be selling kits or making plans available? I would be very interested in building or buying a flexacopter. 

  • Again @ Ellison

    BTW your "RING" almost could do the job with the right diameter and some attachment holes ;)

  • @ Ellison.

    They look fine. I´ve not decided yet to go the "boom" path. Anyway, thanks for sharing.  There are vantages and disadvantages in using both concepts . I would say that yours is almost plug and play with no need of additional CF support (almost :)) and Pieter´s are multi-purpose as we can use them, also, to fix booms into the central plates.

     

     

     

  • With a DSLR hanging of the bottom I think the wire dampening would be spot on.  The strength of the dampening really depends on the amount of mass you hang off it.  You would probably have the battery pack(s) attached to the underside as well.  The more mass distributed to the movable structure at the bottom the more dampening you will get (up to the weight that the wire can handle).  If you were talking about putting a GoPro on then you probably would not get enough dampening, but if you are going to get a rig like this then you are more likely to be using a DSLR anyhow.

    Really like those connectors for the arms.  Only trade off with that is the extra expense of replacing the CF arms if all the wiring and connectors are fixed in place within the tube.

  • @Lino, if you want to try out TREX 450 tail booms, which are 12mm.  Have a look at mine too.  I've already made some samples, and they work out fine.  Unless you're building a heavy lift quad like Pieter, the 12mm is more than enough.  You can also use my mounts on both ends of the tube for mounting to a centre plate on one end and motor on the other.  I've made packs of 4,8,16, and 32 to save money.

     

    Check it out:

     

    375192.v0.s18.convert.large.jpg

This reply was deleted.