3D Robotics

The decision to port the Basic Stamp autopilot to Arduino turned out to be an unexpected opportunity to make something really cool. I've taken Jordi's open source RC multiplexer/failsafe board, and mashed it up with an Arduino clone to create "ArduPilot", perhaps the cheapest autopilot in the world. ($110! That's one-third the price of Paparazzi)

Here's what it is:

A custom PCB with an embedded processor (ATMega168) combined with circuitry to switch between RC control and autopilot control (that's the multiplexer/failsafe, otherwise known as a "MUX"). This controls navigation (following GPS waypoints) and altitude by controlling the rudder and throttle. These components are all open source. This autopilot is fully programmable and can have any number of GPS waypoints (including altitude) and trigger camera or other sensors

As with the Basic Stamp autopilot, to make a fully autonomous aircraft you need to combine this navigation autopillot with a stabilization system, for which we turn to our old friend, the FMA Co-Pilot (off-the-shelf infrared sensors and control board to keep the plane flying level), which controls the ailerons and elevator.

By using Jordi's MUX, which allows us to switch from autopilot to manual RC control in hardware, we gain several advantages over the Basic Stamp:

1) Because the switching isn't handled by the processors, we don’t need to drive servos in real time, which means we don't need stand-alone servo driver chips (thus a simpler board)

2) We also don't need “mirroring” subroutines to pass through servo commands in RC mode (simpler code)

3) Don’t need power regulator, since we’re using regulated output from the RC receiver (simpler board)

4) The built-in MUX failsafe is cheaper and simpler than using a stand-alone one.

I've taken a quick pass at the schematic and PCB (Eagle 5.0 format) for ArduPilot, although this will evolve as we go through the hardware testing cycle: Schematic, PCB board. You can buy the board here. Arduino code coming soon in alpha now.

All together, this can be the basis of a sub-$500 UAV:

Autopilot:

--ArduPilot PCB: $10

--Boarduino kit + FTDI cable: $35 (subtract $17.50 if you already have a FTDI cable)

--PicoSwitch: $20 (we'll probably build this in the board in the next rev)[UPDATE: Jordi's now incorporated that into the board above. It's a TinyAVR chip ("IC3", $2.75) and its associated programming interface jumpers ("ISP")]

--EM-406 GPS module: $60

--Multiplexer chip : $1

--8 Samtec TSW-108-25-G-T-RA right angle servo connectors (available as a free sample): $0

(That's a $110 autopilot, thanks to the open source hardware. By comparison, the Basic Stamp version of this, with processor, development board and failsafe board, would run you $300, and it's not as powerful)

Stabilization:

--FMA Co-Pilot: $70

Plane and RC equipment:

--Hobbico SuperStar (includes motor, battery and ESC): $109

--6-Channel radio system (with proportional control for channel 6, to calibrate FMA system): $109

--Three servos: $45

TOTAL: $440
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Comments

  • Hi all is this forum still live!
    Looking for some instructions as to how to build one of these IMU's and to understand it before it takes control of one of my heli's.
    Any help would be much appreciated.
  • 3D Robotics
    @Pokoleo,

    I've updated the post with the current TinyAVR and multiplexer chips we're using.
  • A cheaper TinyAVR chip? (Check the serial number)
    https://emwcs.avnet.com/webapp/wcs/stores/servlet/Product_-1_500201...

    Can we also have step-by step instructions for building it?

    The multiplexer manufacturer's website says that it's discontinued, any alternative chips?
    http://www.onsemi.com/PowerSolutions/search.do?searchString=SN74LS1...
  • 3D Robotics
    Just upgrade the Superstar battery to a larger LiPo or NiHm and you'll be fine.
  • 3D Robotics
    Can you elaborate on the question? We don't have any capacity for differential GPS, but it's open source so you're free to add your own.
  • How does it (will it) handle differential GPS/alternate positioning?
  • 3D Robotics
    Jelle,

    Regarding the thermopiles, please see our ArduPilot Pro, which does what you suggest and integrates its own sensors like Paparazzi.
  • 45 dollar for three servo's is not a very current price, unless you believe you absolutely have to buy them in your local hobby store. If you buy them online prices start at 3$ (like at hobbycity.com or bidproduct.com).
    Another thing is that FMS autopilot. It adds another piece of electronics to the chain. Paparazzi uses a similar approach, but reads the thermopiles directly into the controller. That allows more sophisticated control since you now have knowledge about bank and pitch. It may be a lot cheaper too, since their evil patend is not valid in UAV applications.
  • 3D Robotics
    brian,

    That's correct. We haven't release the product yet so you're just seeing our development in process, including documentation and instructions. Also please note that the shipping kits will have the atmega bootloader and attiny firmware already loaded so most people will be fine with just a USB cable.
  • Moderator
    So what's not on the list of links above is the device used to program this chip (the ATAVRISP2-ND - $35.00). Unless we are able to program the chip via the usb cable on the ArduPilot board it should be included in the links. As a new person to all of this, this was/is confusing.
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