
Well it's been a year since I built my first quad (selecting APM, naturally), and I've decided to do a bit of an upgrade in the off season, as is the tradition. There were four objectives to the exercise:
- better reliability
- simplify
- reduce weight
- improve performance
1. Better reliability
- added 40A ESC's, giving me 15A overhead (formally 30A on a 25A max draw)
- replaced 5V BEC with a 5.5V, after getting occasion chirp from spektrum telemetry about low volts.
- Re-wired the PDB and the ESC's for better RF
- replaced 1 motor that sounded less than optimal
- ESC's now uprated (if you can "uprate "to HobbyKing...:-)) and outboard for cooling and better security
2. Simplicity
- number of battery circuits reduced from 3 to one. New 5.5V and 12V BEC's used
- Unnecessary LED's dumped. Only retained 4 for orientation on the odd occasion I don't FPV. But they are braincube's and *very* bright! Here is the controller:

- Labelled everything
3. Reduce weight.
- Reduced battery circuits from 3 to 1.
- EzOSD replaced with minimOSD. Also in picture: an FPV camer switcher and the Telemetry junction box.
- LED circuits dumped
- Spektrum telemtry TM1000 dumped
- GPS finder dumped
- Leg components replaced with Carbon Fibre
And did it work? Starting weight: 3.65kg. End weight: 3.62kg. lol. However, if I'd stayed with the quadframe brushless (just refused to tune with a martinez board!) and dumbed the Braincube as well, I would have saved over 200g.
4. Performance
Ok, a big subject...
- Moongel replaced with zeal. Unfortunately vibes actually went up! I now hit the +/-5 "safe" limits in high power flight and maneuvers. However, it does seem to respond to very small commands much better; the zeal is firmer than moongel so I might expect that.
- PID's retuned after 3.0.1, to increase YAW control, and to decrease pitch/roll (only by 7%) to improve video footage. It still handles well, but it's now more "Transit" than "Cosworth" (for our american cousins, this translates to: "it's more light truck than corvette").
- 6S Current sensor added. Means Compassmot can be run in CURRENT not THROTTLE. Flight noticably more accurate, especially in RTL, Loiter.
- Higher GPS pole added. Compassmot reduced from 4% to 1%.
- Quadframe gimbal replaced with RCTimer, and video quality immediately improved. Quadframe brushless gimbal just refused to take a tune, and never performed well.
- Radio diversity added via Orangerx 800 (DSMX) + 2 sats. Each with a 30cm cable. One mounted far out under one arm, one as far down on the leg as possible. It's not perfect, but better than before. Radio now much more reliable regardless of orientation. No more scary moments...
Video TX moved to as far down the legs as possible. Range has improved from 350m to well over 600 with 600mw tx + ibcrazy omni's. Will be pushing out further, as I now have an ibcrazy 5 turn helical to play with as well. Also to come: 1/4 wavelength 433mhz antenna's for long range telemetry. How bad is it? It cuts out before the video does...
Gimbal has had 2 upgrades. I replaced the battery plate with my own design, and I'm happy with that. So happy I'm selling it to anyone who wants one. Also replaced the balls with stiffer ones. I still get a tiny bit of jitter in pitch, but I might need to look at my rx feed into the martinez; it might be noisy.
And finally, dumped the 420 line camera, and went with the 650 line from Security Camera 2000 (the one everyone goes for!). Along with some new low light lenses. Works so much better. Just a pity I can't get minimOSD to overlay on the feed for some reason; works ok on the Gopro feed!

What's everyone else got planned this winter?