So today I started working on the best layout for platypus, and come across some design problems. Nothing I can't fix in the next prototype though...
Ok, step 1.
PDB, SBEC and ESC's are in. The PDB is a Gryphon Octo, minus the BEC lid (it will fit, but I need to get some smaller risers to get it to fit, so a plain ol' 5.5V SBEC will have to do). The new hobbyking "big amp" PDB will go in here too.
ESC's are hobbyking multistars. And gawd, what a pain in the **** they are...they got the right idea for solderless builds - bullets at both ends - but both ends bullets are completely the wrong size, so need cut off and replaced anyway! I may fling them and throw in some 40A simonK's instead. They'll be lighter for a start, and that becomes important later on....
Anyway, this frame is designed so that the ESC's only really fit in one place. There are pro's and con's to this approach, but in the end, it makes a tider bay. The main disadvantage is the length of the power wires for 2 ESC's (or 4, of you go XY8). Noisy? Maybe...time will tell.
The next prototype has the standard PDB mounts, and the holes are closer to the ESC's, so hopefully keeping the cables sort and equal. One advantage of standard/longer lengths is the ability to twist them, and this frame was designed with that in mind.
Step 2:
Simple step - put the ESC plate on. This helps secure the ESC's, and their wires, while also providing a platform to add 4 more ESC's (for an XY8). FPV camera mounted as well.
Step 3:
The biggie. The main electronics desk. Wow, where to start...
- A solid plate of CF here, to help cut down on "noise" from the PDB and ESC's below.
- APM (and so to be pixhawk) mounted slightly to the side. Effects on flight should be minimal
- rx place beside. The concern is that with so much CF around, the signal will be weak. I will be placing the satellite on one of the landing legs in "diversity" mode. I will also be testing the orangerx r800 with two "carbon fiber" (long wire)satellites attached.
- spektrum telemetry tx moved as far away as my cable will allow.
- spektrum alt meter located...well...anywhere frankly. It's "rx". It's mainly the "tx's" you need to worry about.
- GPS/compass located right next to APM, with ideal being that elevation will be easier with the DJI GPS pole. It can certainly go higher than the standard 5cm now, even with the *stupid* 5/6 cable 3DR provide (seriously guys....why??? why not a 5/5 or a 6/6???)
- immersionrc OSD located....poorly, frankly. But there are some reasons to put it here - the main reason being easy access to the buttons.
- fatshark 250mw 5.8 tx located *way* out the back. BUT....I'm going to change that, and place it *underneath* the bottom plate for better signal, in the same way as the 3DR telem radio (see next slide).
With this layout, only 3 cables need disconnected to remove the top plate, and all the electronics can stay in place. This was by design - nothing worse than having to completely disassemble your airframe just to get to the internals...
Step 4:
Underneath. Ok, not happy with this.
- a 490mAh 3S is running the gimbal and the FPV system, but I'm not happy with this cable running. What a mess. I should really find a way to run the lot from the 6S.
- the 3DR telem is here
- the optiflow and sonar are in place too. Cables route straight up the APM deck in front the battery. (note: next prototype will have fitments for px4flow and - hopefully! - the lightware SF02 (once the dimensions of the bracket are in). These will be on the side though, to ensure battery cable routing is kept clear.
- I propose to add the immersion tx here on the other side; as well as upgrade it to 600mW.
And that's it! Just need to hook up the motors and maiden it.
Good news: This looks like it'll take 17" if required...and if you can find the motors to turn them! (I'll be running 15", as seen here).
Bad news: Holy **** it's heavy. Too heavy. With all the FPV stuff onboard, and the 2nd battery circuit, it's coming to 3.5kg. And that's WITHOUT motors. 4 x MT3515 on there and this will weight 4.5kg - 300g over my planned budget, and still 150g over budget if I remove the FPV stuff. (though in that case I would be able to power the gimbal with a 12V bec, saving more weight).
Also, I've noticed a bit of flex nose to aft, if you lift it from the gimbal plate and the rear. Which means I'll need to rethink moving some parts to 1.5mm CF, and even add a strengthening spar!
PS - does anyone know where I can get *good* m2.5 x 37mm screws? Mine are garbage.